Common Mistakes to Avoid with Pelican Foam Storage

Pelican cases are renowned for their durability, versatility, and ability to protect valuable items. However, to fully maximize the protective qualities of a Pelican case, it is crucial to handle the Pelican foam insert properly. Improper use or handling of foam inserts can lead to reduced protection, misfit storage, and even damage to your items.

Whether you are using a Pelican 1720 foam, a custom foam case insert, or outfitting a Pelican storm gun case, avoiding these common mistakes will help ensure your belongings remain secure and well-protected. 

Not Measuring Your Items Correctly

One of the most common mistakes people make when using foam case inserts is failing to measure their items accurately. Precision is critical when cutting the foam to ensure a snug fit. A poorly sized cut can lead to items shifting during transit, which negates the protective properties of the foam.

Always measure your items carefully before cutting. Use a ruler or caliper to determine the exact dimensions, and don’t forget to account for any attachments or accessories. For complex shapes, consider using tracing paper to outline your item before transferring it to the foam.

Overcutting or Undercutting the Foam

Cutting too much foam creates gaps, leaving your item unsupported. On the other hand, undercutting can result in forcing the item into the foam, which can strain both the foam and the item itself. Both mistakes compromise the integrity of your Pelican foam insert.

When cutting foam, err on the side of caution and make smaller cuts initially. Gradually expand the cutout until your item fits securely. Using a sharp utility knife or electric hot wire foam cutter can help achieve cleaner, more precise cuts. 

Using the Wrong Foam Type

Not all foams are created equal. Pelican cases, like the Pelican 1720 foam and Pelican storm gun case inserts, use high-quality, durable foam designed specifically to absorb shocks and protect sensitive items. Replacing these foams with lower-quality materials can result in inadequate protection.

Stick to Pelican-certified foam or comparable high-density foam for replacements or custom inserts. These are designed to handle heavy-duty use and offer better shock absorption and long-term durability.

Neglecting Regular Maintenance

Foam inserts, while durable, can degrade over time with heavy use or exposure to moisture, dirt, and oils. Neglecting regular maintenance may result in foam losing its protective qualities, compromising the safety of the items stored inside your Pelican storm gun case or other models.

Periodically inspect your foam inserts for signs of wear and tear, such as crumbling or discoloration. Clean the foam with a damp cloth if it accumulates dirt, and ensure it is completely dry before reinserting it into the case. Replace worn-out foam promptly to maintain maximum protection.

Ignoring the Importance of Layers

Some items, particularly delicate electronics or firearms stored in Pelican storm gun cases, benefit from layered foam inserts. Neglecting to layer the foam correctly can result in uneven support, increasing the risk of damage.

Use multiple layers of foam if needed. Base layers can provide foundational support, while top layers secure the item in place. For items with irregular shapes, consider custom foam cutting to ensure consistent contact across all surfaces. 

Failing to Test Fit Before Finalizing

A common mistake is assuming the cut is perfect without testing it first. Skipping the test fit can lead to irreversible errors in the foam cutting process.

After making preliminary cuts, place your item into the foam and check its fit. Make any necessary adjustments before finalizing the insert. This extra step ensures your foam case insert meets your expectations.

Overloading the Case

While Pelican cases are durable, overloading them with too many items or poorly placed foam can compress the foam and compromise its ability to protect.

Stick to a reasonable load that allows the foam to retain its cushioning properties. For larger items or multiple pieces of equipment, consider using multiple cases with custom Pelican foam inserts.

Exposing Foam to Harsh Conditions

Foam is susceptible to damage from extreme heat, prolonged sunlight, or moisture. Storing your Pelican 1720 foam or other inserts in unsuitable environments can weaken the material over time.

Keep your case and foam in a cool, dry location when not in use. If you frequently use the case in extreme conditions, opt for foam materials designed to withstand these environments.

Wrapping Up

Using durable Pelican cases and quality foam inserts effectively is key to protecting your valuable equipment. Investing time in proper handling and care will prolong the life of your foam inserts and safeguard your items for years to come. Contact us today to learn more about our flexible foam inserts.